EMAG

EMAG Broaching Units

Product Introduction

Designed for Integrated Gear and Keyway Machining

Gear and keyway machining often require additional specialized equipment or secondary setups, which increase processing time and the risk of positioning errors. We provide a comprehensive integrated broaching solution, enabling customers to complete internal gears, external gears, and keyway machining directly on their EMAG multitasking turning-milling centers, significantly boosting production line integration efficiency.

• Turnkey Integration & Planning Service:Simply provide your machining drawings, and we will handle everything—from broaching unit selection and dedicated toolholder design to custom-shaped insert planning. We deliver a one-stop, tailored configuration to reduce development risks and testing costs on your EMAG equipment.

• High-Precision Reciprocating Mechanism:
Featuring a precision reciprocating drive design to ensure dimensional consistency and stable forming quality. Suitable for:
• Internal Gear Machining
• External Gear Machining
• Keyway Broaching
• Special Tooth Profile Forming

• Adjustable Stroke Range (25 – 65 mm):Available in multiple stroke specifications to meet various machining depth requirements, making it adaptable to diverse workpiece designs.

• Enhanced Process Integration Efficiency:Reduces the need for secondary setups, lowers outsourcing costs, improves dimensional consistency, and shortens overall cycle times.

• Maximize Machine Productivity:Completing broaching operations on a single machine effectively increases equipment utilization (OEE) and overall production capacity.

Product Description

Product trial model

  • VLC 250 (VDI40)
  • VL 1 TWIN (BMT45)
  • VL 2, 3, 4, 5, 6, 7 (VDI40)
  • VL 2, 4 (BMT55 High Performance)
  • VL 2, VLC 100 (BMT55-83)
  • VL 3, 5 Duo (BMT55-100)
  • VL 4-V2 (BMT55-83 turret size 330)
  • VL 4-V3 (BMT55-100 turret size 360)
  • VL 6 (BMT65-110)
  • VL 6 (BMT65-95 High Performance)
  • VL 8 (BMT75)
  • VL 10, VLC 500 (BMT75)
  • VM 9, VMC 450 (BMT65-110)
  • VM 9-4, VMC 450-4 (BMT65-110)
  • VMC 450-4 (BMT65-95 High Performance)
  • VM 12, VMC 600 (BMT75)
  • VSC 200, 250 (VDI40)
  • VSC 315, 400, 500, 7, VL 7, 8 (VDI50)
  • VTC 250, VT 4 (VDI40)
  • VTC 250 DUO (BMT65-140)
  • VTC 250 Duo (BMT65-110)
  • VT 2, VTC 100-4, VL 2 P (BMT55-83)
  • VT 4 (BMT65-140 since 2016)
  • VT 4 (BMT65-95 High Performance)

For customized designs or additional specification options, please contact us. Our team will provide the most suitable solution for your application.